New Type Organic Fertilizer Granulator

The new type organic fertilizer granulator is also called stirring tooth granulator or horizontal centrifugal fertilizer granulator. It can be used to granulate all kinds of composted organic materials. Shunxin new type organic fertilizer granulators employ advanced pelletizing technology. After being crushed, a fertilizer granulator will start to work. That means you do not need to install a mixing machine before the stirring tooth granulator. This horizontal centrifugal fertilizer granulator is particularly suitable for granulating fine organic materials. Generally speaking, you’d better make sure the crushed material is around 50 mesh. The organic materials of Shunxin new type organic fertilizer granulators include chicken manure, phosphatic guano, cow dung, sheep manure, pig manure, composted stalk, bean dreg, draff and municipal sludge.

Shunxin new type organic fertilizer dedicated granulator is the patent fertilizer granulator machine of our company. It adopts wet granulation method to granulate materials. In addition, this new patent organic fertilizer granulator can produce high-quality organic pellet fertilizer, and it is a energy-saving granulating machine. Therefore, it is very popular with our clients.

Six advantages of new type horizontal organic fertilizer granulators

As a dedicated organic fertilizer granulator, the new type organic fertilizer granulating machine is designed reasonably and scientifically. This kind of granulator has lots of advantages. In the following content, Shunxin will list six advantages of stirring tooth granulating machines for you to refer.

• High granulation rate. Normally, the granulation rate of Shunxin horizontal centrifugal fertilizer granulators is above 95%;
• Being well-adaptable. You can make use of our new type organic fertilizergranulator machines to process lots of composted organic materials;
• More efficient. Compared with disc granulators and rotary drum granulators, Shunxin stirring tooth granulating machines can produce harder organic fertilizer pellet;
• Being adjustable. You can change the size of the organic fertilizer pellet through the step-less speed regulation function of this equipment;
• Assembled firmly. The drive part and the main frame part are fixed on a same rack. In this way, the horizontal centrifugal fertilizer granulators will have a firm structure and will work steadily. What’s more, this design makes it convenient to install a new type organic fertilizer granulator in the factory;
• With a long service life. Shunxin manufactures centrifugal fertilizer granulators with high-quality metal materials. Thus, they are durable and you can use them for a longer time.

How does a centrifugal fertilizer granulator work?

The working process of a Shunxin patent organic fertilizer pellet machine can be divided into three sections: 1. Mixing material section; 2. Granulating material section; 3. Polishing pellet section. Want to know more about three sections, you can read the content below.

Mixing material section: Our new organic fertilizer machine is of horizontal barrel shape. At the forepart of this equipment, the crushed material will get mixed. That means an extra mixing machine is not needed for a organic fertilizer production line equipped with a Shunxin centrifugal fertilizer granulator. Then, the evenly mixed organic material will enter the next procedure.

Granulating material section: granulating material process will take place at the middle part of this machine. During the granulating process, the powder organic material will collide and agglomerate together gradually under the function of the stirring teeth in the granulator and air power.

Polishing pellet section: the polishing section is at the tail part of this patent granulating facility. Some organic fertilizer pellets produced in the granulating process are not solid enough or round enough. Hence, the pellet polishing section is very important for solving these problems. After the polishing process, you will get more quality organic fertilizer pellet.

Differences between stirring tooth granulators and rotary drum granulators

A granulating machine plays an important role in an organic fertilizer production line. Shunxin new type organic fertilizer granulator machines and Shunxin rotary drum graulators are a little similar on their appearance. We will distinguish them from five aspects as follows.

• Production capacity. Relatively, rotating drum granulating machines are more suitable for a large organic fertilizer plant. The largest output of a new type organic fertilizer granulator is about 10 tons per hour while the largest output of a rotary drum granulator is about 30 tons per hour. Generally, we don’t recommend you buy a new type organic fertilizer machine if the capacity you need is over 10 tons per hour.
• Different internal structure. The inner part of a horizontal centrifugal fertilizer granulatoris designed with a device looking like a curling hair brush. However, the inside of a rotary drum pelletizing machines is full of stainless steel boards.
• A mixing machine needed or not. Shunxin centrifugal fertilizer granulators can pelletize crushed organic material directly. But a rotary drum fertilizer machine can not. Theretofore, you must install a mixer machine before it.
• Granulation rate. Actually, they are both high-efficiency organic fertilizer granulators. Their granulation rates are both above 90%. In addition, There is just slight difference: new type organic fertilizer pelletizing machines’granulation rate is about 95%; Shunxin rotary drums’granulation rate is above 90%.
• Prices. For the same-yield new type organic fertilizer granulator machine and rotating granulator, the new type one will cost you less.

Maintenance of new type organic fertilizer granulators

Maintaining work is also very important. If you can do a good job to maintain your new type organic fertilizer machine, you’ll save a lot of extra expenses. Thus, what should you do for maintaining your organic fertilizer machine?

• Every day, when the fertilizer granulator is halted, you should clean out the inner part of the machine. After that, you should check the quick-wear parts of the granulating machine. If there is anything abnormal with the organic fertilizer granule machine, you should figure it out in time.
• If you want to suspend production for some time, you should get all the organic material out of the new type organic fertilizer machine. Placing the fertilizer equipment indoors is a good way of avoiding corrosion. If you place it outdoors, you must cover a plastic cloth on it.
• If you want to halt production for a long time at slack season, you should clean the inside of the centrifugal fertilizer granulatorwith water. Then you can turn on the heating device to dry it. If it is possible, you could use a air pump to extrude air out of the machine. In this way, the organic fertilizer making machine wouldn’t get rusty easily.

How much does a new type organic fertilizer granulator cost?

In general, the price of new type organic fertilizer granulator machine is average among all the Shunxin organic fertilizer granulators. Rotary drum granulators are more expensive than new type centrifugal fertilizer granulators. What’s more, Shunxin compactor machines and disc granulating machines are less expensive than centrifugal fertilizer granulators.

The prices of Shunxin new type granulators are related to their models. Large-scale models granulators consume more steel material, so they are more expensive. At present, Shunxin Heavy Industry can provide 5 models of new type organic fertilizer granulation machines for you. According to capacity, they can be classified into 1-1.5t/h granulator, 1.5-2.5 t/h granulator, 2-4 t/h granulator, 4-6 t/h granulator, and 6-8 t/h granulator. Of course, if you have other capacity demand, we can also customize one for you.

Besides, the types of motors also influence the prices of Shunxin organic fertilizer granulating machines. You you want to equip a Siemens or Schneider motor for your new type organic fertilizer granulating machine, you need spend more. A China made motor will cost less than a imported German motor.

Shunxin Heavy Industry is a dependable company who owns a large scale factory. We sell out granulators at factory prices and it is a sensable decision to buy organic fertilizer granulators from Shunxin. If you have interest in our organic fertilizer facilities, please send inquiry to us.

What are the effects that using Shunxin new type organic fertilizer granulator for making pig manure fertilizer granules?