- 1 What is compound fertilizer granules production process?
- 2 Preparations for your manufacturing of compound fertilizer
- 3 Equipment configurations for your compound fertilizer manufacturing plant
- 4 How to establish a compound fertilizer company?
- 5 How much it will cost to install plant to produce compound fertilizer granules?
Running a compound fertilizer company, it will be a good choice for you to turn your compound fertilizer powder into granular fertilizers. With a set of compound fertilizer pellet making machines, you can easily pelletize your processed compound fertilizer powder to granules. And then it is necessary for you to know the compound fertilizer granules manufacturing process and equipment. A good fertilizer machine manufacturer can not only reduce your compound fertilizer granules manufacturing plant cost, but also help your fertilizer production run successfully.
Shunxin provides whole process and machines for you to become a professional compound fertilizer granules manufacturer. There are many professional machines for you to make your powdery compound fertilizer into granules. Moreover, Shunxin machines are manufactured by our own factory so that you can get compound fertilizer powder granulation machines at favorable price. For your information, our machines can only be used for turning your powdery compound fertilizer to pellets. If you want to make compound fertilizer by chemical reaction, we are sorry that our machines can not meet your fertilizer production requirements.
What is compound fertilizer granules production process?
If you want to start a compound fertilizer making plant, it is necessary for you to know the compound fertilizer pellet manufacturing process. Generally, it includes two processes: the compound fertilizer powder granulating and pelleted compound fertilizer processing. Granulating is the key process for making compound fertilizer granules. And for getting better granules effects, there are some processes you can do after the granulating.
Compound fertilizer powder to granules
Granulating. If you have compound fertilizer powder, it is applicable for you to granulate them directly. There are 3 types of granulation equipment for you to choose. The fertilizer roller compactor is the most suitable for your compound fertilizer pellet making. It is a compound powdery fertilizer dedicated granulator machine. Moreover, you do not need to dry and cool pelleted compound fertilizer if you use this machine for pelleting. Besides, both the pan granulator and drum type compound granulation equipment are good choices for granulating compound fertilizer granules.
Compound fertilizer granulating equipment
Edge Height: 200mm
Rotary Speed: 21(r/min)
Total Power: 1.5kw
Pelleted compound fertilizer processing
- Drying and cooling. Using pan granulation equipment and rotary drum pelletizer, it is necessary for you to dry and cool the compound fertilizer granular. Because the granulating makes the pellets high-moisture and high-temperature. With the help of drying machine and cooler, the pellets will be more convenient for you to transport and store.
- Screening. This process is aimed for selecting unqualified pellets. And then you can re-process them so that the production efficiency can be better. You can use a rotary screener machine for screening. Then you can get qualified compound fertilizer granules, big pellets and powdery compound. It is applicable for you to re-crush and re-granulate these unqualified products.
- Coating. Coating can improve compound fertilizer fertility. Moreover, it can also avoid agglomeration. Besides, the pellets will be more beautiful. You can use a rotary coating machine for coating.
- Packing. Packing is the final step in compound fertilizer manufacturing process. Shunxin compound fertilizer granules bagging equipment helps you package your granular products with high accuracy.
Granular compound fertilizers bagging equipment
Function: packing and weighing materials
Packing Speed: 3-4bags/min
Degree of Automation: fully automatic
Preparations for your manufacturing of compound fertilizer
Making compound fertilizer, there are some preparations you should do before granulating.
- If your fertilizer materials are powders, you should batch them according to the formula with the help of batching machine. And then a fertilizer mix will mix single fertilizers powder evenly. After the mixing, it is time for you to granulate these well mixed fertilizer powder. Finally, you can get well pelleted compound fertilizers.
- If the materials are granules or there are many agglomerations, it is important for you to crush them evenly before batching. There are double-rotors pulverizers in Shunxin for you to make fine powders. What’s more, we also provide compound fertilizer crushing machine for you to make compound fertilizer into powders. And then you can mix, granulate and process the compound fertilizer granules.
For your information, it is not suitable for you to batch urea fertilizer powder with superphosphate. Moreover, you had better avoid batching urea fertilizer powder with ammonium nitrate. Otherwise, the fertilizer granular will be easy to be humid.
Automatic Fertilizer Batching Machine
Number of Hopper: 4(can be customized)
Feature: precise and fully automatic
Equipment configurations for your compound fertilizer manufacturing plant
There are many types of compound fertilizer making machines in Shunxin for your reference. While, for your different compound fertilizer manufacturing plant, we can provide different fertilizer making machine for you. And the configurations also influence your compound fertilizer granules manufacturing plant cost.
For you compound fertilizer making requirements
If you want to make compound fertilizer, you should batch some single fertilizers and mix them evenly. Then it is suitable for you to use a granulation machine for making them into pellets. Especially, a disc pan pelletizer is an ideal equipment for you to granulate. And after the granulation, drying, cooling and screening machine can make your compound fertilizer granules high-quality. For your information, the materials should be powders before your granulating. Thus, you had better equip with a crushing machine for making fine powders.
Compound fertilizer powder to granules making machine
Edge Height: 200mm
Rotary Speed: 32(r/min)
Total Power: 0.55kw
For your large scale powdery compound fertilizer production plant
Granulating is the first step for you to turn powdery materials into pellets. In your large scale fertilizer production line, it is applicable for you to use a rotary drum compound fertilizer granulation machine. The highest production capacity of this drum granulator can reach 30 ton per hour. And then you can use drying and cooling machine for lowering the temperature and moisture content of compound fertilizer granules. Besides, it is applicable for you to coat these qualified pellets for better fertility.
Rotating type granulation machine for compound fertilizer granular making
Installation Angel: 2°-5°
Rotary Speed: 17(r/min)
For your small scale compound fertilizer powder to granules requirements
Turning compound fertilizers powder to granules in small scale, we recommend you double roller compound powder granulating equipment. This machine uses dry granulation technology for pelletizing. Especially, you do not need to equip with drying machine or cooler. Because it is applicable for you to dry these pellets by air. Then, it is alternative for you to screen or coat them for your preference.
Besides these equipment configurations, we can also provide the best suggestions and customize for your requirements.
Double roller dry powdery fertilizer granulating equipment
Granule Diameter: 3-10mm
Roller Sheet Size: 150*220mm
Color: red(can be customized)
How to establish a compound fertilizer company?
Establishing a compound fertilizer company, there are some factors you should consider. Where you want to set your plant? Where can you get materials? How to make compound fertilizer? What equipment should you equip for producing fertilizers? How to select a suitable machine for meeting your compound fertilizer granules manufacturing plant cost requirements? How should you do if you have any questions during your compound fertilizer production? All these factors will affect your fertilizer production. While, the most important factor is about the machine.
In a compound fertilizer production line, the quality and service of your fertilizer equipment can affect your whole production process. Thus, it is important for you to find a professional fertilizer equipment supplier. A trustworthy equipment manufacturer is a good helper for your fertilizer company establishing and running. A professional fertilizer making facilities supplier can provide you suggestions according to your requirements. Whether you want to buy machines for your large or small scale compound fertilizer manufacturing, Shunxin can meet your needs. Especially, according to your plant scale, fertilizer application, your budget, and your personal preference, we can customize for you. Meanwhile, if you have any questions about our machine when you use it, we will try our best to help you solve them and even send engineer for helping you. Besides, it is available to help you design your fertilizer production plant.
How much it will cost to install plant to produce compound fertilizer granules?
Operating a compound fertilizer granules manufacturing plant, you should have a plant, compound fertilizer resource and fertilizer making machines. Then how much will it cost? Do you want to know how to reduce your compound fertilizer production plant cost?
- The plant cost depends on the plant site and scale.
- The material cost is affected by the compound supplier.
Besides these two factors, the price of fertilizer machine is a large part of the whole compound fertilizer granules manufacturing plant cost. While, Shunxin can provide high-quality machines for your compound fertilizer granules manufacturing at attractive price. Especially, according to your budget, we can recommend you the most suitable equipment. Moreover, the after-sale service is important for your fertilizer production. Once there are some problems during your production, it can not only influence your fertilizer making effects, but also the cost of production. While, our after-sale service can make sure your fertilizer production process smoothly.
In a word, if you want to run your compound fertilizer making business economically, choosing Shunxin as equipment supplier will be the best choice.