What is bulk blending fertilizer?
Bulk blending fertilizer is also called BB fertilizer. BB fertilizer consists of two or three granular fertilizers that relatively contain nitrogen, phosphorus and potassium. The production technology is not complex at all. Through a simple mechanical bulk blending fertilizer production line, you can mix different elemental pellet fertilizers or compound pellet fertilizers evenly. It’s worth noting that there is basically no chemical reaction during the producing process of BB fertilizer.
According to a report, in the United States, a number of farmers own bulk blending fertilizer production lines. They prefer to produce BB fertilizers and spray them in the field within a day. Under this circumstance, they don’t need to care about how to store the BB fertilizer. However, in the most countries around the world, BB fertilizer should be packed and stored for some time. Therefore, in those countries, you should pay more attention to the storage performance of your bulk blending fertilizer products. In order to avoid BB fertilizer absorbing moisture, agglomerating and scattering at the stages of storage and transportation, you should use dry and hard pellets to make BB fertilizer.
Difference between BB fertilizer and compound granular fertilizer
Bulk blending fertilizer is the mixture of different granular fertilizers. The producing process of making BB fertilizer is very simple. Besides, the production formulas are flexible to change. You can adjust your bulk blending fertilizer formula according to the local soil condition. BB fertilizer is specially suitable for large-scale planting area where the landform is complex.
Compound granular fertilizer refers to one kind of pellet fertilizer that contains at least two elements among nitrogen, phosphorus and potassium. Compared with BB fertilizer production lines, compound granular fertilizer production lines are more complicated.
Remarkable features of Shunxin bulk blending fertilizer production line
Shunxin bulk blending fertilizer production lines are hot sale production lines. Recently, a Zimbabwean client bought four bulk blending fertilizer production lines from our company at one go. Our bulk blending fertilizer production lines are designed reasonably and scientifically. In following, we will present you seven remarkable features of them.
- Small investment. In a Shunxin bulk blending fertilizer production line, there are only three main fertilizer machines, so you do not need spend a lot of money on it.
- Shunxin bulk blending fertilizer production lines can be used to produce many different BB fertilizers. You can change your fertilizer formula at any time, you should make sure the fertilizer formula is right.
- The mixing process of this bulk blending fertilizer production line is very fast. With short mixing time, the pellet fertilizers in the mixing machine will not absorb too much moisture from air.
- Shunxin bulk blending fertilizer production lines are easy to operate. Batching process, mixing process and packing process are all controlled by microcomputer system, so this fertilizer production line is highly automatic.
- The production capacity of Shunxin BB fertilizer production lines is adjustable. Shunxin experts will choose suitable machines for your bulk blending fertilizer production line according to your capacity requirement.
- Our bulk blending fertilizer production lines are designed reasonably. The engineers of our company are responsible and professional to design every single fertilizer production line to you according to your demands.
- Shunxin bulk blending fertilizer production lines have long service life.
Shunxin bulk blending fertilizer production line is flexible, because you can equip different BB fertilizer making machines for it. If you have interest in our bulk blending fertilizer production lines, please contact us.
A complete set of bulk blending fertilizer machines
Bulk blending fertilizer production lines are simple fertilizer production lines. In general, a Shunxin bulk blending fertilizer production line includes some different fertilizer making machine. In accordance with the sequence, Shunxin will introduce these fertilizer machines used in a bulk blending fertilizer production line for you as follows.
Automatic batching machine:
We divide our automatic batching machines into dynamic automatic batching machines and static automatic batching machines. Both dynamic and static automatic batching machines of Shunxin are controlled by microcomputer system. Dynamic automatic batching machines are more efficient than static automatic batching machine. If you want to have a small-yield bulk blending fertilizer production line, we suggest you have a static automatic batching machine. Besides, if you plan to buy a large-yield bulk blending fertilizer production line, you’d better choose a dynamic automatic batching machine. In addition, in order to save space, Shunxin recommends you dig a pit on the ground and place your batching machine in it.
Static Automatic Batching Machine
Number of Hopper: 4(can be customized)
Feature: precise and fully automatic
You need a conveying device to transport the batched pellet fertilizers to the BB fertilizer machine. The batching machine is in the artificial pit, so you could equip a bucket elevator instead of a belt conveyor.
BB fertilizer mixing machine:
This is the specialized mixer for bulk blending fertilizer production lines. It can mix the pellet fertilizers evenly and quickly. Even if one kind of pellet fertilizer material is a lot and the other kinds of pellet fertilizer material is a little, Shunxin BB fertilizer mixing machine still can mix them evenly.
BB Fertilizer Mixer
Lift Power: 1.5kw
Application: mixing pellet fertilizers
Technically, a storage hopper can not be called as a “machine”, because it is just a container for storing the mixed BB fertilizer temporarily. The evenly blended pellet fertilizers will enter in to the storage hopper. This is a considerate design. With a storage hopper, in case the packing machine broke down, it would not cause a mess.
Automatic packing scale:
Shunxin automatic packing scales include single bucket automatic packing scales and double bucket automatic packing scales. Both of them are of small size and it is easy to install them. You can choose a packing machine according to the capacity.
Single Bucket Packing Machine
Function: packing and weighing materials
Packing Speed: 3-4bags/min
Degree of Automation: fully automatic
Notice: If you have a large demand of capacity, you can use a rotary mixer instead of the BB fertilizer mixer.
What is the bulk blending fertilizer making process like?
A bulk blending fertilizer production line mainly include batching process, mixing process and packing process. In the following content, Shunxin will provide you some details about these processes.
There are several batch hopper of a automatic batching machine. Different pellet fertilizers will be placed in different batch hoppers. Then, a belt conveyor will transport the batched pellet fertilizers a bucket conveying device. Next, the bucket lifter will convey the batched pellet fertilizers to the BB fertilizer mixing machine.
BB fertilizer mixing machines are totally different from horizontal mixing machines and disc mixing machines. When a BB fertilizer mixer start to work, the container part of the machine will rotate. If the batched pellet fertilizers enter into the BB fertilizer mixer, they will rotate with the machine. In the next step, the mixed pellet fertilizers, namely the finished BB fertilizer, will be conveyed to the storage hopper.
The automatic packing machine is right under storage hopper. It can weigh the BB fertilizer precisely. In general, you can make the packing scale to weigh 5kg, 20kg, 25kg, 40kg and 50kg BB fertilizer per time by adjusting the setting.
Advice for choosing bulk blending fertilizer formulas
If you want to make useful and efficient BB fertilizer, there is no doubt that you need a high-quality bulk blending fertilizer production line. Besides, good BB fertilizer formulas are necessary, too. In fact, should not mix some kinds of fertilizers together. If you do so, some elements of these fertilizers will react chemically, which means the fertilizer will be useless. Therefore, when you are choosing BB fertilizer formulas, you should find some fertilizer experts to provide you professional suggestions. In the following content, there are two tips of Shunxin Heavy Industry.
- Aluminum orthoarsenateand calcium arsenatecan can react with the fertilizers that contain potassium salt or sodium salt.
- Calcium hypophosphite monohydrateis will react with ammonium nitrogen fertilizer.
Besides these, there are also some other fertilizers you can not mix together to make BB fertilizer. Thus, you must be very careful about the BB fertilizer formulas you’ve chosen.
Cost of bulk blending fertilizer making machines
Bulk blending fertilizer production lines are simple and economical fertilizer production lines. The whole line won’t cost you too much, because it is only equipped with three main fertilizer machines: automatic batching machines, BB fertilizer mixing machines and packing scales.
If you want to run a very small fertilizer business, you can just buy a BB fertilizer mixing machines. As for the batching process and packing process, you can hire some labor to do it. In this way, you will save a lot of cost.
You’d better not buy BB fertilizer machines at very cheap prices, because you will get whatyou pay for. It seems that these cheap fertilizer machines can save some money for you, but they are more likely to make troubles during the producing process.
Shunxin Heavy Industry is a factory-outlet company, we sell our fertilizer making machines all at factory prices. Therefore, if you want to invest a bulk blending fertilizer production line, you can enquire us at any time.