What is a fertilizer production line?
Fertilizer production line is used to produce fertilizer. The whole fertilizer producing line consists of many different fertilizer machines. According to the finished fertilizer states, the fertilizer production flows include powder fertilizer producing lines and pellet fertilizer producing lines. In addition, according to the components of the finished fertilizer products, Shunxin fertilizer production lines can be classified into four types: compound fertilizer making line, organic fertilizer making line, organic and inorganic fertilizer making flow and bulk blending fertilizer production flow(BB fertilizer production line). Compared with the other three fertilizer making flows, BB fertilizer making line is the simplest one because it needs the least fertilizer machines.
In the following content, Shunxin will provide you more specific information about the four above-mentioned fertilizer production flows.
How to convert waste to fertilizer?
Chicken Manure Production Line
Bulk Blending Fertilizer Production Line
Bentonite Pellet Production Line
Organic Fertilizer Production Line
Compound Fertilizer Production Line
Four different types of Shunxin fertilizer production lines
Compound fertilizer production line:
Compound fertilizer refers to the chemical fertilizer that contains two or more elements. The most important elements of compound fertilizer are nitrogen, phosphorus and potassium. If you want to make pellet fertilizer, you must buy compound fertilizer granulators for your fertilizer making line. Shunxin recommends three granulating machines for you to refer: disc pan granulator, rotary drum granulator and double roller compactor.
Organic fertilizer production line:
You can make use of an organic fertilizer production line to process organic waste into fertilizer. The raw material of organic fertilizer include chicken manure, cow dung, pig maure, kitchen waste, municipal sludge, mushroom residue and so on. An organic fertilizer producing line can not only help you to gain profit, but also help the environment.
Organic and inorganic fertilizer production lines:
Organic and inorganic fertilizer contains both organic and inorganic components. To be honest, this organic and inorganic fertilizer producing flow is similar to the organic fertilizer making line. In general, you need a batching machine for an organic and inorganic fertilizer production flow. However, if it is a pure organic fertilizer producing flow, a batching machine is not a must. What’s more, compared with pure organic fertilizer, organic and inorganic fertilizer is more efficient.
BB fertilizer production line:
This is a relatively simple fertilizer production flow. If you want to purchase this fertilizer making line, you should make sure you already have diverse pellet fertilizers as your materials. The purpose of this production line is to mix some various pellet fertilizer. Apart from conveying devices, a BB fertilizer production line is just equipped with three fertilizer machines. They are batching machine, BB fertilizer mixing machine and packing machine.
Detailed machines of Shunxin fertilizer production lines
In the following, Shunxin will help you to know the complete fertilizer machines of different fertilizer producing lines, through the way of setting examples of five common fertilizer production flows.
Compound granular fertilizer production line:
The complete fertilizer facilities include crushing machine, batching machine, mixing machine, granulating machine, drying machine, cooling machine, coating machine and packing machine. However, if you choose a double roller granulator for your fertilizer production flow, you don’t need to assemble a drying and cooling machine in the fertilizer producing line. Notice: the moisture content of the raw material for a roller compactor should be at the range of 5%~10%.
Organic powder fertilizer production line:
Dewatering machine, fermentation pot or compost turner, crushing machine, screening machine and packing machine are included in a complete organic powder fertilizer production flow.
Organic granular fertilizer production line:
An organic granular fertilizer making line is more complex than an organic powder fertilizer production flow. A granular fertilizer making flow consists of a dewatering machine, fermentation pot or compost turner, crushing machine, screening machine, fertilizer mixing machine, Shunxin granulators, dryer, cooling machine, coating machine and packing machine.
For the two kinds of organic fertilizer producing lines, there are 2 points that you should notice. Firstly, the dewatering machine is not a necessary machine for the fertilizer production line. If your raw material is too wet, you can use a dewatering machine to reduce the moisture content of it. Secondly, after the crushing process, if you want to add some inorganic matters in the raw material, you can install a batching machine before the screening machine.
BB fertilizer production line:
A dynamic batching machine or static batching machine, BB fertilizer mixer machine and packing machine are needed by a bulk blending fertilizer production line. This fertilizer is pretty simple. There is one thing that you should notice: in order to make it convenient to convey the batched material to the BB fertilizer mixing machine, Shunxin suggests you should install the batching machine under the ground. That is to say, you must dig a pit on the ground.
Apart from the machines that we’ve mentioned, you also need some transfer machines for your fertilizer production lines. Shunxin transfer machines include belt conveyors, bucket elevators and mobile belt conveyors.
How do Shunxin experts design a fertilizer production line?
Every Shunxin fertilizer production line is specially designed by our expert team. In order to make you have a better understanding, we will show you how our experts design a fertilizer production line.
At first, we will judge what kind of fertilizer you want to make according to the raw material in your inquiry.
Then, our experts will give you advice about the size of your factory according to the output of your demand. For example, if you want a 500 metric tons per month granular fertilizer production line, we suggest you have a relatively large factory site.
Next, Shunxin experts will make a design drawing according to the size of your factory.
It would be best if you could provide us your budget. In this case, we can choose more suitable fertilizer machines for your fertilizer making line.
This is pretty much about how Shunxin experts design a special fertilizer production flow for you. If you want to invest a fertilizer production line, please contact us!
Prices of different fertilizer production lines
When you are planning to buy some staff, “how much is it” might be the question that you want to ask mostly. However, an industrial fertilizer production flow is not like an accessory such as a watch, the price of a fertilizer making line is influenced by lots of factors. Next, we will tell you how Shunxin prices different fertilizer producing lines.
The price of a fertilizer production line is related to the amount of the machines equipped in the line. Equipped with more fertilizer machines, the fertilizer production line will be more expensive. For example, generally speaking, a BB fertilizer producing line cost less than an organic granular fertilizer production machine.
What’s more, powder fertilizer production line is less expensive than a granular fertilizer production line.
In addition, the price of a fertilizer production line is also related to the configuration of the fertilizer machines. Equipped with highly configured machines, the fertilizer production line will cost you a little more.
If you have any interest in our fertilizer production lines, please contact us in time. Our sales managers will provide you detailed quotation for you.
Shunxin Heavy Industry: the professional fertilizer production lines manufacturer in China
Shunxin Heavy Industry is on the list of best fertilizer facilities suppliers in China. Therefore, we are able to provide you high-quality fertilizer making machines for you. The main equipment that Shunxin can manufacture include organic fertilizer equipment, compound fertilizer equipment, BB fertilizer equipment and all kinds of auxiliary fertilizer machines. Over the past 30 years, Shunxin has provided high-quality fertilizer machines and service to all our clients. In return, we have good reputation among our clients inside and outside China.
In recent years, Shunxin makes great effort to improve our technological capability. At the same time, our engineers work hard to refine our fertilizer machines and to create more efficient fertilizer facilities.
Shunxin fertilizer machines are widely used in all kinds of fertilizer plants. If you are interested in our products, please send your inquiry to us.
Domestic and foreign market demands of fertilizer facilities
Fertilizer industry and food industry are closely linked. Therefore, fertilizer industry will never be out of date in every country. Besides, people are more willing to buy organic food products, and this phenomenon promotes the development of organic fertilizer industry. Therefore, all the countries in the world have tons of demands of fertilizer equipment.
In the past,Shunxin not only provided fertilizer production lines for domestic consumers, but also provided fertilizer production lines for foreign consumers. The domestic clients of Shunxin Heavy Industry come from some provinces including Tainwan, Jilin, Hubei, Heilongjiang, Liaoning, Henan and so on. And our foreign clients are from Spain, Italy, Peru, Chile, Brazil, Canada, India, Philippines, Turkey, Thailand, Uzbekistan, etc.
Shunxin will always adhere to the principle of “best fertilizer machines and service”, and we hope to provide more high-efficiency fertilizer production lines to all of you!
List of Shunxin fertilizer production lines
There are so many fertilizer production lines, because you can combine different raw materials together scientifically in thousands of ways. On the purpose of making convenience for you, Shunxin will give some examples of the fertilizer production lines that we’ve provided for our clients.
Compound fertilizer production line:
- urea and potassium chloride mixed fertilizer line
- phosphate biofertilizer making line
- triple superphosphate production line
- zinc sulfate fertilizer production line
- potassium sulphate(SOP) fertilizer making line
- ammonia sulfate fertilizer line
- magnesium sulfate fertilizer producing flow
…
Organic fertilizer production line:
- cow dung composted fertilizer making line
- chicken manure fertilizer producing workflow
- pig manure fertilizer producing flow
- horse manure fertilizer line
- kitchen waste fertilizer making flow
- municipal sludge fertilizer producing line
- mushroom residues fertilizer making line
…
BB fertilizer production line:
- The fertilizer production flow takes monoammonium phosphate(MAP), potassium chloride and urea as raw materials:
- The fertilizer production line takes zinc fertilizer, boric fertilizer, urea and potassium chloride as raw materials.
…
These fertilizer production lines are just a small part of all the fertilizer producing lines. If you have other raw materials which are not on the list, you are welcome to contact us. Our experts will provide you professional advice