What Materials Do You Need for Manufacturing Fertilizer with Shunxin Granulators?
Manufacturing compound fertilizer and organic fertilizers, you need different raw materials. And the granulation machine they use are different, too.
If you want to make organic pellet fertilizer, you can use cow dung chicken manure, pig manure, horse manure, stalk, biogases residue, draff, municipal sludge(MSW), etc as your raw materials. Usually, our customers choose pan granulator, patent organic fertilizer pellet making machine.
If you want to make compound pellet fertilizer, the raw materials include diammonium hydrogen phosphate(DAP), urea, potassium sulphate, potassium chloride, ammonium bicarbonate, nitramine, ammonium chloride, ammonium sulfate, calcium superphosphate, calcium magnesium phosphate and nitrate of potash. Because of the speciality of compound fertilizers powders, Shunxin provides you dry type roller press granulation machine for you. Besides, the drum pelletizer is also suitable for large scale compound fertilizer granules manufacturing business.
Fertilizer Pan Granulator Machine
Model: SXYZ-600
Edge Height: 280mm
Rotary Speed: 33.5(r/min)
Capacity: 0.05-0.1t/h
Total Power: 0.75kw
Dimension: 800*700*950mm
Materials preparations before granulating
Whether you want to make organic or compound fertilizers, it is not suitable for you to granulate them directly. While, making different types of fertilizers, the machines you should use for preparing are different, too. For example, if you want to make organic fertilizer, there are some machines you should equip with.
Compost fertilizer manufacturing machines for making organic fertilizer
Making organic fertilizer, composting is a key process. For making your compost finish rapidly, Shunxin manufactures many types of compost fertilizer making machines with different composting methods. For example, there are crawler type organic compost fertilizer turner machine and small scale turner for your windrow composting requirements. What’s more, if you want to use trench composting method, we also have groove type turner, Siz uchun eng katta shkaf tipidagi kompost burish mashinasi va zanjir tipidagi kompost texnikasi Bio kompost tuzilishi. Ayniqsa, lar bor Fermentatsion tanklar statik fermentatsiyani amalga oshirish uchun siz uchun sotiladi.
Small Compost Turner
Bio kompost mashinasi
Fermentation Tank
Kompostlash mashinasi
Compost Turner
For your information, if the moisture content of fresh organic materials are high, it is necessary for you to equip with a dewatering machine for lowering their moisture content. Besides, after the composting, if there are some agglomerations, you can use a pulverizing machine for making them into fine powder. And it is also applicable for you to add some elements into composted materials by using a batching machine and mix them evenly.
What should you do for preparing materials for manufacturing compound fertilizers?
The preparation for compound fertilizer granules making is a little different from organic fertilizer. The raw materials for making compound fertilizer pellets should be powders. And what you need to do is crushing the different types of straight fertilizers into powders and then batching them according to the requirements. For better granulating effects, you can equip with a powder blending machine for mixing them evenly.
Want to know more information about preparations before granulating?
Different fertilizer granulating methods
Different fertilizer granulator machines employ different ganulating methods. In general, there are two granulating methods: dry granulation and wet granulation.
Dry granulation
Dry granulation is also called “non-slurry pelletizing”. It requires that the moisture content of raw material should be among 5%~10% and 5% is the best. Among all the fertilizer granulator machines of Shunxin Heavy Industry, only double roller granulator adopts dry granulating technology. Generally speaking, you can use a double roller granulator to make compound pellet fertilizer. Apart from compound fertilizer, you can make use of double roller granulators to produce some other pellet as long as their moisture content is between 5%~10%. The granulation rate of double roller granulators is above 93%, so double roller granulators are high-efficiency and ideal fertilizer granulator machines for your dry powder granulation. Please keep this in your mind: O'g'itli rolik granulatori organik pellet o'g'it ishlab chiqarish uchun ishlatilmasligi mumkin, chunki organik xom ashyo doimo nam.
O'g'it ikki rolli granulator mashinasi
Model: Sxjz-1t
Kuch: 37-45kw
Granulyum diametri: 3-10(mm)
Rolikli varaq hajmi: 300*300(mm)
Dimension: 1850*1100*2050(mm)
Rang: qizil(sozlash mumkin)
Nam granulation
Nam granulation o'g'itlar sanoatida keng tarqalgan granüliya usulidir. Rostini aytsam, Ikki rolli granulalar bundan mustasno, Qalinlardagi barcha o'g'itli dorulalar, kuchli sanoat mahsulotlari nam granlyuzukli usulda ishlaydi. For your information, Shunxin ho'l o'g'it granulator mashinalari qo'shmoq Disk granulati, aylanadigan baraban granulati va yangi organik o'g'itli granulator. Ushbu qozonxonalar xom ashyo namligi 25% ~ 30% orasida bo'lishi kerakligini talab qilmoqda. Agar achitilgan xom ashyo juda quruq bo'lsa, Sizda bir oz suv yoki ozuqaviy suyuqlik qo'shishingiz mumkin. Agar xom ashyo juda nam bo'lsa, Namlik tarkibini kamaytirish uchun siz devoykoverma mashinasidan foydalanishingiz mumkin.
O'g'it aylanadigan granulator mashinasi
Model: SxzGz-1560
Kuch: 11kw
Diametri: 1500(mm)
O'rnatish farishtasi: 2° -5 °
Rotary Speed: 17.5(r/min)
Capacity: 3-5t/h
Yuqori sifatli o'g'it Granulator Mashinalar Onlayn sotish
Shunxin og'ir sanoat o'z fabrikamizga ega, va Zhengjou shahrida joylashgan fabrikamizni ziyorat qilish uchun xush kelibsiz, Xenan provinsiyasi. Shunxin bizning o'g'itlarimizning granulator mashinalarimizni onlayn sotish usuli orqali bilish uchun dunyoning sarmoyadorlarini jalb qilishimiz mumkinligiga umid qilamiz. Bizning maqsadimiz, o'g'it biznesingizni Sunxin o'g'it granulator mashinalari bilan muvaffaqiyatli boshlashingiz mumkin. Onlayn-sotilayotgan o'g'itli shunsinning og'irligi tarkibiga kiradi:
Disc Pelletizer for Sale
Double Roller Granulator for Sale
Rotary Drum Granulator for Sale
New Type Organic Fertilizer Granulator
Apart from these fertilizer granulator machines, Shunxin also has a fertilizer polishing machine. Actually, the last one is not a granulator but a “beautifying machine”. It can make the pellet fertilizer harder and more roundish.
For more details about our fertilizer granulator machines and polishing machines, contact us!
Rotary drum granulating machines also employ wet granulation method. Generally speaking, if you want a high-output fertilizer granulation equipment, we suggest you to have a rotary drum, For your reference, the raw material’ moisture content should range from 25-30%.
Rotary Fertilizer Granulation Equipment
Model: SXZGZ-1870
Kuch: 15kw
Diametri: 1800mm
O'rnatish farishtasi: 2° -5 °
Rotary Speed: 11.5(r/min)
Capacity: 5-8t/h
Shunxin double roller granulators are different from the two above-mentioned fertilizer roller compactor machines. They employ dry granulation method for producing fertilizer pellets. Most importantly, you can only use them to make compound pellet fertilizers. Here is the reason: compactor granulators can granulate dry materials whose water content is among 5-10%. However, the composted materials can not reach this standard. Therefore, they are only suitable for compound fertilizer production.
Dry Type Double Roller Granulator
Model: Sxjz-1t
Kuch: 11-15kw
Granulyum diametri: 3-10mm
Rolikli varaq hajmi: 150*220mm
Dimension: 1450*800*1450mm
Rang: qizil(sozlash mumkin)
Yangi turdagi organik o'g'itli grantulyator bu shunkinning patentlangan mahsulotidir. Bu patent raqami - ZL201520285086.9. Ism ko'rsatilganidek, Bu organik pellet o'g'itlarini tayyorlash uchun yuqori samarasiz mashinasidir.
Yangi turdagi organik o'g'it granulation
Model: Sxjz-1200
O'rnatish burchagi: 2° -2,5 °
Capacity: 4-6t/h
Total Power: 90kw
Dimension: 4900*2550*1800mm
Ariza: Organik pellet o'g'itlarini tayyorlash
O'g'itingizni uzoqroq vaqt davomida ishlatish, Beshta maslahat
Yaxshi parvarishlash o'g'it dinisutorlaringizni uzoqroq vaqt davomida ishlatadigan aql-idrokdir. Therefore, O'g'itdagi granulator mashinalarini saqlash uchun nima qilishingiz kerak? Agar sizga xizmat ko'rsatishni qanday qilib uzaytirish haqida tasavvuringiz bo'lmasa, Bu erda siz uchun ba'zi maslahatlar.
- O'g'it granulator mashinalarini tez-tez boshlamang va to'xtatmang. Agar buni tez-tez qilsangiz, your fertilizer equipment will break down easily;
- Do not use the fertilizer granulator machine when it is abnormal. If there is any malfunction of the granulator, you should halt the fertilizer granulator machine quickly. After being checked and repaired, you are allowed to start it;
- You should inspect the fertilizer pelletizer and record it daily. Everyday, before you are off duty, you are supposed to lubricate the important parts including quick-wear parts, motor, speed reducer and bearings;
- You should change or repair the damaged parts in time so as not to influence the normal production;
- If it is slack season and you want to stop producing pellet fertilizer for some time, you should clean up the fertilizer granulator machine inside and out. The residues in the fertilizer making granulator will corrode the granulating machine badly.
New Type Organic Fertilizer Granules Making Machine
Model: SXJZ-1500
O'rnatish burchagi: 2° -2,5 °
Capacity: 6-8(t/h)
Total Power: 110kw
Dimension: 5500*2800*2000(mm)
Ariza: Organik pellet o'g'itlarini tayyorlash
Pelleted fertilizer processing machine for better effects
After the granulating, you can get fertilizer granules you want. However, for better transporting, storing, appearance and fertility, you can process them by some equipment. With the help of these machines, your fertilizer pellets will be in a better status for you to selling or fertilizing.
Drying machines for lowering moisture content
Generally, if you use a wet granulation equipment for making ferilizer pellets, the moisture content of pelleted fertilizers will be high. At this time, you had better use a drying machine for lowering their moisture content. Shunxin rotating dryer has high drying efficiency for making your pellets into suitable moisture content, which is suitable for you to store.
Cooling machines for lowering temperature
Because drying needs high temperature, the dried fertilizer will have high temperature, too. It is time for you to use a cooler for lowering their temperature. This rotating drum cooling facility is same with drying machine in appearance. The difference is that drying machine takes advantages of hot air for supplying air for drying, while the cooler utilizes cool wind for cooling. This machine can not only lowering temperature, but also take the droplet on the surface of pellets.
After the drying and cooling, the pelleted fertilizer is suitable for packing. If you want to improve the products quality, enter the next step.
Screening machines for separating qualified and unqualified fertilizer granular
A screening machine is mainly used for selecting qualified fertilizer granular for entering next step. Meanwhile, it is applicable for you to re-granulate the unqualified fertilizer pellets or re-crush them.
Coating machines for better appearance
This coating machine has two functions. It can not only beautify the pelleted fertilizers, but also make sure the fertilizers will be not caking. Besides, you can also use some bacteria as coated agent for making fertilizer more fertile.
Packing machines for selling and transporting conveniently
Packing is the final step in a complete fertilizer production line. Shunxin has various fertilizer bagging machines for your reference. According to your different requirements on production capacity, Bizda chelak qadoqlash mashinasi yo'q, Bitta chelak sumkasi to'ldirish uskunalari, Tanlash uchun siz uchun chelak kompost sumkasi. Meanwhile, Sizning talablaringiz uchun granulalar va kukunlarni qadoqlash mashinasi mavjud. Ularning barchasi yuqori aniqlik va ish samaradorligiga ega.
Rotary screener
Fertilizer Coating Drum for Sale
Fertilizer Packing Machine for Sale
Fertilizer Dryer for Sale
Fertilizer Crusher for Sale
Solid-liquid Separator for Sale
Fertilizer Mixer for Sale
O'g'it zavodini qanday boshlash kerak?
Ko'plab potentsial investorlar uchun, Siz o'g'it sanoatining kelajagi istiqbolli deb o'ylaganingiz uchun o'g'it sanoatiga qiziqishingiz mumkin. However, hozirgacha, O'g'it zavodini qanday tashkil etish haqida aniq tasavvuringiz yo'q. Bu yerga, Shunxin o'g'it granukusi etkazib beruvchisi sizga haqiqatan ham e'tibor berishingiz kerak bo'lgan ma'lumotlarni ko'rsatadi.
- Boshida o'g'itlar bozorini tahlil qilishingiz kerak. 1. Mahalliy o'g'itingiz bozoringiz haqida tadqiqotlar olib boring. 2. O'g'itlarning qaysi turlarini mashhurligini bilib oling.
- Agar siz bozor talabi haqida ma'lumot olgan bo'lsangiz, O'zingizning byudjetingiz bo'yicha qanday katta o'g'it ekishni xohlayotganingizni aniqlashingiz kerak.
- Keyingisi, Siz moddiy manbani aniqlashingiz kerak. Va keyin siz moddiy manbalarga muvofiq zavod saytingizni tanlashingiz mumkin.
- Quyidagi qadam - sifatli o'g'it diniuljorlarini sotib olish. Agar o'g'it granulator mashinasini sotib olmoqchi bo'lsangiz, Bunkxinani men uni etakchi o'g'it ishlab chiqaruvchilardan sotib olishingizni tavsiya qiladi.
- Before you put your fertilizer granulator machine into production, you must seek a good sale for your fertilizer product.
Apart from the fertilizer granulator machines we’ve introduced, you also need some auxiliary equipment for your fertilizer plant. Shunxin can provide you a complete set of fertilizer production lines.
Have interests on our fertilizer production lines? Just send inquiry to us for more details of operating a fertilizer plants.
6 prospective fertilizer production line manufactured by Shunxin
Nowadays, lar bor 3 types fertilizers in the market. Bu yerga, Shunxin can provide you all these three fertilizer production lines for sale. Whether you want to make organic fertilizer, compound fertilizer or bulk blending fertilizer, it is available for you to get these fertilizer making machines in Shunxin.
Qishloq aralash o'g'it ishlab chiqarish liniyasi
Katta aralashtirish o'g'itini tayyorlash, bu sizni faqat oladi 3 Butun o'g'it ishlab chiqarish jarayonini tugatish uchun qadamlar. O'simlik o'g'itlari granulalari ishlab chiqarish jarayoni faqat parting mashinasi kerak, BB o'g'itlari aralashtirish uskunalari va keyin to'ldirishingiz mumkin. Meanwhile, Shunxin sizga byudjetingiz bo'yicha professional takliflarni taqdim etishi mumkin, O'simlik o'lchovi va boshqa boshqa ishlab chiqarish talablari.
3 Qayta ko'tarilgan chiqindilarga olib chiqadigan organik o'g'itlar qatorlari
Organik o'g'it - bu iqtisodiy o'g'it. Meanwhile, Siz uchun ham yaxshi fikr Organik o'g'it qiling. Uning xom ashyo tovuq poo bo'lishi mumkin, sigir go'ng, parranda chiqindilari, va hokazo. Besides, Sizda organik chiqindilar mavjud bo'lsa, Agar siz ularni organik o'g'itlarga qayta ishlash uchun ishlatishingiz mumkin.
How to convert waste to fertilizer?
Chicken Manure Production Line
Manure Making Machine for Sale
Go'ng o'g'it ishlab chiqarish liniyasi
Organik o'g'it ishlab chiqarish, Hayvonlar chiqindilari asosiy materialdir. Shunxin to'liq to'plamiga ega Hayvoningizni chiqindilarni qayta ishlash uchun o'g'it mashinalari. Meanwhile, Ishlab chiqarish va mashinalarga nisbatan turli xil talablar uchun, Siz har xil uskuna konfiguratsiyasini tanlash uchun siz uchun alternativa.
Tovuq chiqindilari organik o'g'it ishlab chiqarish
Tovuq poo - bu organik chiqindilarni tayyorlash uchun yaxshi material. Bu organik masalalar va ozuqa moddalariga boy. Agar sizda tovuq fermasi bo'lsa, Siz shaklni shakllantirish uchun mos keladi Organik tovuq chiqindilari o'g'itli chiziq. Va keyin siz tovuq chiqindilarini yaxshi boshqarishingiz mumkin.
O'g'itdagi o'g'itlarni tayyorlash jarayoni uchun organik chiqindi
Organik chiqindilarni organik o'g'itga aylantirish siz uchun yaxshi tanlovdir. Bu nafaqat ifloslanishdan xalos bo'lishi mumkin, Ammo chiqindilar. Shunsin bilan jihozlash Organik chiqindig'aza o'g'itlari ishlab chiqarish mashinalari, Siz ko'proq iqtisodiy samaradorlikni olasiz.
Agar sizning xom ashyolaringiz sigir go'ng, parrandachilik chiqindilari yoki ba'zi hayvonlar chiqindilari, Shunxin shuningdek, ularni o'g'itlarga aylantirishga yordam beradi. Biz bilan bog'laning!
3 Murakkab o'g'it ishlab chiqarish mashinalari turlari
Compound fertilizer can provide lots of nutrients for crops. It has many kinds of fertilizers. Such as, urea fertilizer, NPK compound fertilizer, DAP fertilizer, phosphate fertilizer, etc. Shunxin has complete machines for you to make compound fertilizer granules conveniently. Besides, we can also provide you bentonite granules making machines with different granulation technologies.
Compound Fertilizer Granules Manufacturing Plant Cost
NPK fertilizer production process
Bentonite Pellet Production Line
Urenty o'g'it ishlab chiqarish
URA ITALIGI - keng qo'llaniladigan o'g'it. Va agar siz Urentyen o'g'it ishlab chiqarish zavodini ishlatishni istasangiz, Shunxin uskunasi sizga butun to'plamni taqdim qilishi mumkinrea o'g'it ishlab chiqarish uskunalari Qulay narxda. Meanwhile, Agar siz bizning jihozlarimiz va dizaynimizga qo'yiladigan talablaringiz bo'lsa, Biz sizning ehtiyojlaringizni qondirish va hatto o'g'it ishlab chiqarish liniyasini ham sozlash uchun qo'limizdan kelganini sinab ko'ramiz.
Sizning karbamid o'g'it ishlab chiqarish zavodi uchun, Shunxin sizga zavod narxida yuqori sifatli o'g'itli mashinalarni taqdim etishi mumkin.
NPK o'g'itlari ishlab chiqarish liniyasi
NPK o'g'itlarini ishlab chiqarish talablari uchun, Shunxin bor NPK o'g'itlari bag'ishlangan chiziq for your reference. Ikkala aralash o'g'it ishlab chiqarish va granulalik o'g'itlarini ishlab chiqarish talablari uchun to'liq o'g'itlar jarayoni mavjud.
Bentonite granules making machines
Making bentonite granules, there are wet granulation method and dry granulators for you to choose. Whether you want to make pellets by dry or wet granulation technology, Shunxin can provide you complete bentonite granules making process and machines.
Why choose Henan Shunxin Heavy Industry as fertilizer granule machine supplier?
Shunxin Heavy Industrial Machinery is a reliable fertilizer granulator supplier. We have our own factory. It is alternative for you to choose a suitable fertilizer granulator or fertilizer production line. Meanwhile, there are also various auxiliary equipment for you to equip with. What’s more, we can not only provide you high-quality fertilizer making machines, but also provide you reasonable advice to start a fertilizer plant. Ayniqsa, it is available for you to get a customized fertilizer equipment.
Besides, if you choose Shunxin, it means that you choose both professional fertilizer granulation machine and favorable price. Shunxin has professional fertilizer equipment manufacturing team. And we can provide you high quality machines at best price. All the machine we sell are made by ourselves. If you have interests, it is available for you to visit our factory.