Powder granulator machine

Because of the powder nature, granulating will be a good choice. For turning powders into granules, a powder granulator machine will make it easier. Shunxin has different types of machines for granulating powders to pellets. Generally speaking, it can be divided into 3 types according to the granulation methods. Тем временем, you can choose a suitable powder pelletizer for your different materials. Shunxin provides you high quality machine at favorable price. Более того, we can customize for you. Whether you want to use it on your fertilizer manufacturing business or some other powder business, it can meet you needs because the wide applicability.

What does granulating mean?

Granulating is a process for turning powders into granules. It turns different powders into pellets. Shunxin has powder granulator machines for you to make pellets. Generally speaking, есть 3 methods for making powders into pellets: stirring granulation method, rotating granulation and extrusion granulating. The rotating granulation takes advantages of the rotating body and centrifugal force for granulating. And the roller extrusion granulation method presses powders into pellets, utilizing the extrusion forces. Пока, the stirring granulation technology stirs the powder into granules because of intermolecular force. Granulating is a good choice for you to improve the powdery products physical nature. It can not only makes the powder more convenient for transporting and storing, but also reduces the dust pollution.

How to produce granules by powder granulator machine?

Shunxin manufactures various powder pelletizers for your different granulating requirements. Тем временем, these uses different powder granulation technologies.

Powder to granules by rotating granulation

It’s suitable for you to use Shunxin disk pan powder granulator и drum pellet making machine for pelletizing. When you put the powder materials into disc, the rotating disc will make them into granules because of the centrifugal force. And then the finished pellets will be out from the outlet. Тем временем, the unfinished powder will continue being granulated. Пока, the drum granulation is a little different. It will be better if you add some liquid during the granulation process. Then the particles will squeeze together and being balls because of the high-speed rotating of cylinder. The materials moisture content among 25%~30% are suitable.

Получите бесплатную цитату

Powder to granules by stirring

Шуньсинь new designed organic fertilizer granulator machine employs this technology. It has high-speed stirring force. В то же время, the resulting aerodynamic force will make the powdery materials mixing, гранулирование, balling and densification. It can accept the moisture content between 25% и 30%.

Powder to granules by extrusion force

Shunxin fertilizer compactor roller machine is a special powder pelletizing equipment. There are roller sheets inside the machine. Более того, the roller sheets has many shaped grooves. When granulating, these two roller sheets will strongly press the powders into big tablets. And then there will be a crushing component, which can crush the shaped tablets into small pellets. Довожу до вашего сведения, it can accepts the materials, влажность которых находится между 5% и 10%.

Where can you use Shunxin powder granulator machine?

Shunxin powder processing equipment is a key equipment for making powder into pellets. You can use it for both organic and complex fertilizer production.

Making organic fertilizer

For making organic fertilizer, you can compost the organic materials and then crush them into powders. After you turn them into powder, it’s time for you to use the powder granulating facility. Shunxin rotating granulation equipment and stirring granulator are suitable pellet mills for you. Довожу до вашего сведения, the organic materials can be chicken poo, коровье навоз, pig waste and some other animal manure. The agricultural waste, such as straw waste, sawdust, and peanut shells are also applicable.

Making compound fertilizer

For making compound fertilizer, you can batch the straight fertilizers by Shunxin batching system. After the crushing and mixing evenly, the powder pellet mill will granulate them. Then you can get compound fertilizer granules. The applicable materials can be sodium silicate, phosphorus, ammonium phosphate, ammonium sulfate, сульфат калия, molasse, calcium carbonate and some others.

Pharmacy, food, chemical industry, scientific research unit, laboratory use

Besides the fertilizer production business, it is applicable for applying this machine on some other fields. Shunxin powder pelletizer has strong applicability. Например, if you have some Manganese Oxide powders and you want to make them into pellets. It will be a good choice for you to choose Shunxin granulator.

How to keep powder granulator machine work for a long time?

For prolonging the service time of your powder processing machine, here are some suggestions for you.

1. Check the components regularly. It is important to make sure all the parts are not wear. If you find that there is something wrong, you’d better fix it in time.
2. Keep equipment in a dry and clean environment. If there are acid or some corrosives in air, the machines will get wrong.
3. Clean the feeding port after granulation finished.
4. Do not stop the machine until the materials in the feeding port are used up.
5. Use suitable powder for granulating. Each powder processing equipment has its different requirements on the size and moisture of materials. If the powder materials you use are not suitable for the machine, it will break granulator.
6. Butter rust-preventative oil on the machine, if you won’t use it for a long time.

Advantages of pelleted fertilizer over powder

Настоящее время, there are powdery fertilizer and granular fertilizers on the market. Why pelleted fertilizer is better than powdery one? Why it is better for you to manufacture granules than powder?

1. The pelleted fertilizer has longer warranty period than powder. В целом, the warranty period of powdery fertilizer is one year. Однако, if you make powders into granules, the period will be longer, which is about 18 months and even 2 годы.
2. Fertilizer pellets are more convenient for transporting and storing. The powder is not stable, which has strong flowability. When you are going to transport it to another place, it will be easy to be lost. Тем временем, there will be some powder sticky on the bag or some other containers. Однако, if you make them into pellets and then these problems will be solved because of the physical property of granular fertilizers.
3. Pellets reduces the dust pollution. Whether in the transporting or the fertilizing, there will be some powders lost and pollute the environment. And making power to pellets, there will be less pollution.

Why pellets is better than powder for using as fertilizers?

1. It will be better for you to use fertilizer pellets in your crops than powders. Using powdery fertilizer in your crops, it will be easy to be blown away by wind. Однако, using fertilizer pellets can avoid this problem.
2. The granular fertilizer can provide nutrients for plants evenly. Because the even mixing before granulating, the granulated fertilizer granules will have uniform nutrients. Поэтому, it can provide uniform nutrients for plants evenly.
3. The fertilizer granules have more nutrients than powdery fertilizer. When you make powdery fertilizer into granules, it is alternative for you to add some other nutritive elements before the granulating. You can use a batching machine for batching the powdery elements well and then смешивание them evenly. After you mix these elements evenly, you can make them into granules with the help of powder granulator equipment. Окончательно, you can get fertilizer granules, which has uniform nutrients.

From the above, it is a better choice for you to turn powders into pellets. Whether in fertilizer making industry or some other fields, a powder granulator will be helpful. And Shunxin provides you various pellet making machines for you to turn powder to pellets. Особенно, because of the different property of powdery materials, есть wet granulation machines and dry granulator for your reference.

How much is the powder granulator machine?

ShunXin manufactures various powder granulator machines. They are different in size, production capacity, required materials, manufactured materials and so on. Тем временем, each equipment has its different specifications and features. Например, the rotary drum powder granulation equipment is more expensive than other types pelletizer. Because its production capacity is the largest comparing with other machines. And the pan granulator costs less among all the powder pellet mills. Более того, the smallest size of pan pelletizer is often used in lab.
Besides the production capacity and size, the materials we use on each equipment also influence the price. На самом деле, all the materials we use have achieved the national standard. Однако, if you want to use higher quality materials for your equipment, we can also customized for you. In the same way, it’s also available for customizing the production capacity. We will try our best to meet your needs, customizing a special equipment for you.